5S audit check sheet 5S audit check sheets are used to confirm the 5S level and improvement in your workplace. Checkpoints may vary based on the workplace. So here we will see the guideline for how to create a 5S check sheet. Steps to create 5S audit check sheet, 1. First, go to the real workplace 2. Check and capture what are the things used to do the work like a machine, computer, table, tools, etc 3. Check what are the standards followed in the place 4. Keep 5's in your mind and take a plain A4 paper 5. Make 5 S as a separate column as Seiri, Seiton, Etc., 6. Every column must have 5 points each, so that put together it will come 20 and each point have score range 1 - 5 ( 1 - Poor, 2 - Fair, 3- Good, 4 - Excellent, 5- Outstanding) 6. Write down the points Seiri column which is about unwanted things removal ( eg: Removal of unwanted materials) 7. Like that write down the points for other 4 S based on the reality to improve ...
SOC and HTA What is SOC? SOC - Source Of Contamination What is HTA? HTA - Hard To Access What are the steps for SOC and HTA Mapping? 1. Draw the full machine layout 2. Do 5S in all machines 3. Record the issues in Fugai tags (Leaking, Uncleanable places) 4. Mark the issues in layout What are the benefits of SOC and HTA Mapping? 1. Leaky place identification 2. Cleaner machine 3. No breakdowns
FUGAI TAGS What is Fugai? Fugai is the Japanese word. It means Abnormality What is the purpose of fugai tags? To record abnormality in a sheet. What are the contents in fugai tags? S.no, Machine number, Operator name, Operator ID, Problem description, Signature, Problem raised on, Problem closed on. What is the type of fugai tags? 1. White tags - Issue can be corrected by the machine operator 2. Red Tags - Maintenance persons support required ( Highly technicals) 3. Green Tags - Safety issues What are the issues should be identified in the tag? 1. Minor flaws 2. Basic Conditions not fulfilled 3. Hard to access places 4. SOC places 5. Source of quality defects 6. Unnecessary items 7. Unsafe places What are the Minor flaws? 1. Contamination - Dust, Dirt, Powder, Grease, Rust, Paint 2. Damage - Cracnking, Crushing, deformation, chipping 3. Play - Shaking, Falling out, Tilting, Eccentricity, W...
Comments
Post a Comment